Views: 2457 Author: Site Editor Publish Time: 2021-04-09 Origin: Site
Fully automatic terminal section analyzer is a precision inspection and analysis equipment specially developed for the quality inspection of the electrical wire harness industry.
The whole set of wire harness section analyzer system is composed of terminal cutting and grinding integrated equipment, optical sampling, corrosion cleaning, cross-section image acquisition system, and wiring terminal picture measurement analysis. The use of integrated cutting and grinding equipment and the latest patented technology to complete the cutting and grinding in one time, fully ensure the flatness of the terminal requirements. The use of human mechanical design, modular combination, pipelined workflow, so that the operation is more convenient and faster. High-definition image acquisition system can be used for accurate measurement and analysis.
The whole detection system can complete the processing and analysis of a terminal within 5 minutes, which greatly improves the speed of terminal section quality inspection. High performance micro observation instrument and special software can measure length and calculate area simply and correctly. The magnification is from 45 times to 260 times. The extremely thin lines can also be clearly displayed. The newly developed section evaluation software can calculate the section area instantaneously.
It mainly uses automatic cutting of the terminal crimping part (no heat generation, no change in internal structure), automatic grinding, and then through the professional terminal analysis fluid (harmless to human body) for end processing. Finally, it is measured and analyzed by software. A complete terminal analysis report is automatically generated.
A sample can be obtained in a very short period of 3 to 5 minutes by using the terminal section analyzer, which greatly saves the production time and has a very high working efficiency. Not only that, the imaging effect is very intuitive and clear, improve the accuracy of detection and reduce errors. Different from the traditional resin solidification method, the resin needs to be processed and treated many times. The process costs or wastes a long time, and the accuracy is not as accurate as the former.
After continuous improvement and development of the terminal section analyzer, the latest product achievements can be applied to a variety of different types of terminals, which makes the instrument more adaptable. It is easier for the operator to use and does not require professional skills and knowledge, which further improves work efficiency.
The structure of microscope can make a strong three-dimensional sense when observing objects, and can also adapt to a longer distance working environment. The terminal section analyzer has a very strong imaging effect, and can enlarge the image of the displayed object from ten times to four hundred times on the display screen. No matter whether it is very thin or very thick, the terminal can be clearly displayed.
In the past, the product quality inspection required the sample terminals to be made into inspection specimens through resin sealing. Usually a sample takes two to three hours, which is very cumbersome. The terminal section analyzer does not need to carry out special treatment for the product, and can be directly placed in the instrument window for observation, which greatly saves the inspection time and manual sequence.
The terminal section analyzer is suitable for testing whether the wire harness terminal crimping is qualified or not, which fundamentally solves the problems of leakage, short circuit and spontaneous combustion of some home appliances, automobile wire harness and other products.